Tuning cam angle tables

Top  Previous  Next

 

Introduction

The cam angle is the intake cam advance measured in crank degrees. The allowable cam angle range is from 0 to 50 degrees.

 

The intake cam is positioned by an electro-hydraulic mechanism, which uses feedback from the intake cam position to alter the position of a solenoid which in turn rotates the intake cam inside the cam sprocket. Because of the design of the mechanism there is a delay between setting the cam position in the ECU, and the cam physically rotating to this position. This delay is around 0.1 seconds per 10 degrees of rotation.

 

Warning:

With Honda cams there is a physical stop limiting cam advance to prevent valve to valve contact and valve to piston contact. With after market cams it is up to the manufacturer to ensure that the cam lobes are positioned so that valve to valve and valve to piston contact is not possible. Because the cam control mechanism uses a closed-loop feedback system, limiting the cam position in the ECU will not guarantee that the cam position will not exceed what is set in the ECU. Because of this all cams must have a physical stop to prevent valve contact.

 

Tuning Guidelines

In short, the better the breathing of the engine; intake, cams and exhaust, the greater the cam advance needed. There is no situation in which best overall performance is achieved by fixing the cam angle to just one setting or using manual cam adjustment wheels for the intake cam. There may be benefits to fitting and adjusting the exhaust camshaft angle, which is not under computer control.

With a naturally aspirated engine the cam advance should be set to maximum just after VTEC engagement until about 6500-7000 rpm. From 7000 rpm (where the cam advance should be near 50 degrees) to redline the cam is retarded back around 25 degrees. This procedure is correct for all commercially available after market cams at the date of release of this software, but camshafts which are substantially different from a Honda camshaft may require different settings.
With a supercharged engine the cam advance needs to be set to maximum (50 degrees or more) throughout the rev range, with only a 10 degrees or so retard above 7000 rpm.
With a turbocharger engine the cam advance needs to be less than stock. This is because a turbocharger generates much more exhaust back pressure than a naturally aspirated or supercharged configuration. The higher the back pressure the more cam retard is needed. With small turbos and stock catalytic converters you may need to retard the cam fully to 0 degrees at 8000 rpm

 

Procedure

Set the VTEC point high (6500 or 7000) rpm. Only dyno the low speed cam.
Set both the high speed and low speed cam angles to zero. Tune the fuel and ignition tables for this cam angle (this is necessary because the engines runs at 0 cam advance when cold and for the first 10 seconds of operation).
Set both cam angle tables to 10 degrees, then 20 degrees and so on up to 50 degrees, and tune the ignition and fuel tables for this cam angle.
Perform dyno runs at 0, 10, 20, 30, 40 and 50 degrees. This will give you with 6 dyno curves with different cam angles. Set the cam angles in the cam angle map to those which give you maximum power then re-dyno. The power curve you get should be a maximum of all the 6 individual dyno runs you have just done.
Now we need to "bracket" the composite cam angle map we have just created. Add 5 degrees to the cam angle map and re-dyno. Subtract 5 degrees and re-dyno. This will verify you have an optimum cam angle map. You will probably find a few RPM points, particularly where the cam is changing angle, that need a little modification to make more power. If you wish you can then bracket the resultant power curve by dynoing with plus or minus 2 degrees cam angle change. The power change at this degree of cam angle change is likely to be about 1 – 1.5 hp on a naturally aspirated engine.
Now set the VTEC point low (3000 rpm) and repeat the above procedure for the high speed cam.

 

Cam Angle at VTEC

If the cam position tables require the camshaft to rotate a large amount at VTEC (e.g. from 20 degrees on the low speed cam angle table to 45 degrees on the high speed cam angle table) you may lose power for 500-700 rpm after VTEC activates, as the cam rotates into the correct position. The best method is to start advancing the intake cam in the low speed cam angle table before the VTEC point, so the cam has to rotate less once VTEC activates. This usually means sacrificing a few hp just before VTEC point to gain hp after the cams switch. When this is done right the characteristic VTEC change in sound is greatly reduced.

 

Part Throttle Cam Angle

This applies to the portions of the cam angle table below full naturally aspirates load (column 7 and less).

At idle and low rpm (below 1000 rpm) set the cam angle to 0 or 5 degrees.
At cruising rpm and load (columns 2 - 7 and 1500 - 4500 rpm) set the cam angle to around 30 degrees. The EGR effect of the extra camshaft overlap will reduce emissions and improve fuel economy at cruise.
Above normal cruise rpm set the cam angle to the same value as under full load. This will smooth out gearshifts as the cam shaft will not start to rotate back to zero during the gearshift.

 

Hints

Remember that the cam cannot rotate instantaneously. It takes about 0.1 seconds to rotate 10 degrees. Cam angle changes should not be great over a small rpm interval.
The intake cam is locked at 0 degrees for 10 seconds after a hot start. Let the engine run for at least 10 seconds after starting the engine before performing a dyno run.