Kpro4 O2 sensor not working
Posted: Tue Jul 30, 2024 1:43 pm
2006 JDM K24a swap RWD car with S2000 transmission.
Serial #61773(?)
Software 4.6.0.0
ECU PPA-A58 (2004 auto CRV)
KManager 4.6.0
Purchased from Kpower in June 2022 iirc, I sent the ecu to them.
Mods - custom 4-2-1 header and 3" exhaust w/race cat, Kpower RWD intake, Kpower 74mm TB w/Acuity TPS, 3.5" intake, DW 550cc injectors(17U-08-0550-4), 50deg VTC(14310-RBC-003), K20 oil pump.
Engine - 06 JDM K24a bought from an importer. Compression 185-190 all four. Replaced valve stem seals, all gaskets(oem), timing chain/tensioner/guides(oem), new RBB valve(15830-RBB-003), new iacv(16022-RAA-A01), new genuine Denso o2(234-9005), NGK plugs 6994 - IZFR6K, and the MAP and IAT sensors came with the K24. I have grounds all over the engine. The block to the battery, block to the chassis 2x, timing cover to the chassis, timing cover to the valve cover, and the wire harness ground is on the head using one of the M6 bolts above the water outlet housing. ***All honda parts are OEM except the IACV which is a generic.
The harness and sub harness are from TRC(ebay). I have an adapter harness for the crank position sensor. The TRC harness has the TDC and CPS plugs backwards I believe, I get an error code if the TDC is connected to the exhaust and CPS to the intake cam sensors. I used hybrid racing's wiring guide for the sub harness, the TRC harness came with a copy of it.
I'm using the TSX 04-05 Stock provided map with minor adjustments like a 900rpm idle, corrected injector voltage compensation, all five misc ECU options off, disable ign retard when cold is on, no speed sensor is selected. The throttle is mapped, VTC is enabled, VTEC oil p switch disabled. Closed loop tab, "built in wideband - PRB..." is selected, all other options are off.
Initially I started the engine forgetting to map my throttle and adjust the injector voltage comp. It ran, poorly, and idled around 1300. The O2 sensor was functioning correctly, bouncing around between 12.5 and 17 when I blipped the throttle and drove it briefly down the block. After reading some more and watching startup videos I realized my error and made those two changes. Now it fires up and attempts to idle close to the 900 I set it at, but the AF ratio is messed up. The AF immediately goes red to 10.x and the car idles very rough. It tries to correct it and eventually the AF shoots up to 20:1 or greater and the S.trim to 47%. If I blip the throttle it lags, jumps, then drops very low. This last time it died after blipping, previous times when I let it idle for a bit it eventually threw P1166 after 60-120sec.
I have checked all of my relays and fuses. All relays click on. I thought it was an issue with the O2 sensor so I bought another genuine Denso from Autozone. This made no difference. I checked the pins on the O2 sensor and there was continuity all the way to connector A download/file.php?mode=view&id=21602
I also noticed the EVAP system has "supported" next to it. I can't find anything that turns it off, is this part of the problem?
download/file.php?mode=view&id=21603
Serial #61773(?)
Software 4.6.0.0
ECU PPA-A58 (2004 auto CRV)
KManager 4.6.0
Purchased from Kpower in June 2022 iirc, I sent the ecu to them.
Mods - custom 4-2-1 header and 3" exhaust w/race cat, Kpower RWD intake, Kpower 74mm TB w/Acuity TPS, 3.5" intake, DW 550cc injectors(17U-08-0550-4), 50deg VTC(14310-RBC-003), K20 oil pump.
Engine - 06 JDM K24a bought from an importer. Compression 185-190 all four. Replaced valve stem seals, all gaskets(oem), timing chain/tensioner/guides(oem), new RBB valve(15830-RBB-003), new iacv(16022-RAA-A01), new genuine Denso o2(234-9005), NGK plugs 6994 - IZFR6K, and the MAP and IAT sensors came with the K24. I have grounds all over the engine. The block to the battery, block to the chassis 2x, timing cover to the chassis, timing cover to the valve cover, and the wire harness ground is on the head using one of the M6 bolts above the water outlet housing. ***All honda parts are OEM except the IACV which is a generic.
The harness and sub harness are from TRC(ebay). I have an adapter harness for the crank position sensor. The TRC harness has the TDC and CPS plugs backwards I believe, I get an error code if the TDC is connected to the exhaust and CPS to the intake cam sensors. I used hybrid racing's wiring guide for the sub harness, the TRC harness came with a copy of it.
I'm using the TSX 04-05 Stock provided map with minor adjustments like a 900rpm idle, corrected injector voltage compensation, all five misc ECU options off, disable ign retard when cold is on, no speed sensor is selected. The throttle is mapped, VTC is enabled, VTEC oil p switch disabled. Closed loop tab, "built in wideband - PRB..." is selected, all other options are off.
Initially I started the engine forgetting to map my throttle and adjust the injector voltage comp. It ran, poorly, and idled around 1300. The O2 sensor was functioning correctly, bouncing around between 12.5 and 17 when I blipped the throttle and drove it briefly down the block. After reading some more and watching startup videos I realized my error and made those two changes. Now it fires up and attempts to idle close to the 900 I set it at, but the AF ratio is messed up. The AF immediately goes red to 10.x and the car idles very rough. It tries to correct it and eventually the AF shoots up to 20:1 or greater and the S.trim to 47%. If I blip the throttle it lags, jumps, then drops very low. This last time it died after blipping, previous times when I let it idle for a bit it eventually threw P1166 after 60-120sec.
I have checked all of my relays and fuses. All relays click on. I thought it was an issue with the O2 sensor so I bought another genuine Denso from Autozone. This made no difference. I checked the pins on the O2 sensor and there was continuity all the way to connector A download/file.php?mode=view&id=21602
I also noticed the EVAP system has "supported" next to it. I can't find anything that turns it off, is this part of the problem?
download/file.php?mode=view&id=21603